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Acetylene plant

We manufacture and supply Acetylene Plants by acquiring the latest technology & design of the Company . Since 1930, Boschi technology is proven all over the globe for its working efficiency & error free operation. Our company manufactures the acetylene plants that are fully automatic and perform exceptionally by incorporating pneumatically controlled valves along with efficient sensors and temperature controller imported from USA, Germany and Japan.

Acetylene gas is a result of the chemical reaction between the calcium carbide and water. The generator discharges the by-product calcium hydroxide automatically. Acetylene gas burns along with oxygen as a cutting & welding torch and offers the highest temperature of any known oxygen gas mixture. In fact, welding cannot be performed without the oxy-acetylene flame.

Components of acetylene gas plants :

1. Acetylene Generatoracetylene-generator
Designed to generate acetylene at a pressure of 7 psi, our acetylene generators generate the gas as a result of the chemical reaction between calcium carbide and water. The gas is constantly required for welding works, repair and construction shops.
2. Condenseracetylene-condensor
Our high quality condenser cools and purifies the gas resulting in condensing the excessive moisture. Thereafter, the cold water is circulated on the shell side from bottom to top. We fabricate the condenser to suit all local conditions, but sufficient water flow should be maintained.
3. Low Pressure Dryerlow-pressure-dryer
The low pressure dryer is a pressure vessel charged with solid anhydrous carbide which absorbs the moisture in the gas. It turns to fluid and is collected at the bottom and drained.

Salient Features:
  • High quality and reliable acetylene compressor.
  • High pressure & low pressure safety cut off.
  • External lubricator.
  • Wika German makes pressure gauges.
  • CE quality & ISO standard safety valves.
  • Interstage moisture separators for moisture drain by centralized drain valve station.
  • Long life antistatic v belts.
4. The LP Purifier acetylene-LP_Purifier
Divided into two sections by wire mesh framework, the each section of the vessel is charged of purifying mass. Each sector is charged with purifying mass which absorbs impurities such as H2S phosgene.
5. Ammonia Scrubber ammonia-scrubber
This equipment, acquired from the Boschi technology, has a vertical vessel filled with a level gauge and water make-up line. A particular as marked on the level indicator has to be maintained. The ammonia scrubber removes all the water soluble impurities like ammonia.
6. Acetylene Compressor acetylene-acetylene-compressor
Our acetylene compressor, a multi-stage compressor, is immersed in a water tank to avoid connection of pressurized gas with air and also ensure that all the components are consistently cooled for highest safety. The compressor is well equipped by a flame proof electric motor.
7. High Pressure Dryer
The high pressure dryer comprises of three columns. The first column is filled with packing to shun any void and to offer proper mixing, while the second and third are filled with anhydrous calcium chloride.
8. Filling Manifoldacetylene-compressor
The acetylene gas manifold comprises of two headers fitted with non-return valves, one flash back arrestors, pressure gauge and manual isolation valves.

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